Manufacturing Facility

Our weigh bridge is used to weigh all material that is coming in and going out.

Each item that enters the system and leaves is put through a rigorous testing process to guarantee that it is 100% radiation-free.

Scrap is separated and sorted according to grades at a scrap yard equipped with a PLC-controlled super jumbo baling machine and a scrap preheating facility.

Electric Induction Furnace with 8 MT capacity, enabling an annual capacity of 24,000 MT.

We have an electrode regulation mechanism in our most recent LRF facility. We use it to produce alloy steel and all steel grades, which leads to higher-quality ingots, billets, and blooms. Better refining, homogenizing (both chemically and thermally), desulfurizing (deeply removing sulfur), and inclusion floatation (removing non-metallic inclusions) are made possible by LRF, which results in liquid steel with higher purity.

The vacuum degassing technique uses a dry mechanical vacuum pumping equipment (Edwards U.K.) to reach a vacuum of less than 1 mbara in five minutes. The lowest vacuum of 0.3 mbara was reached. While the vacuum-degassing procedure won't completely eliminate impurities present in steel, it will eliminate the majority of gaseous impurities and lower the oxygen and hydrogen levels to less than 25 parts per million and 2 parts per million, respectively. In the process of melting steel, a lot of undesirable gasses dissolve in the liquid. This may lead to a variety of flaws and faults. Steel's ductility will increase when any dissolved gases are removed using vacuum degassing.

Bogie-type furnace with a capacity of up to 40 MT, capable of performing Normalizing, Annealing.

Multiple EOT Cranes with a maximum capacity of 35 MT and diverse sized bottom pouring ladles equipped with ladle pre heaters.

immediately after refinement, ingots are bottom-poured through a ladle into a range of cast iron ingot molds, which come in over 20 distinct shapes and sizes.

200 MT of ingots can be stored at once in an ingot cooling pit that is filled with vermiculite.

A variety of grinders and other tools for dressing and processing the material are kept on hand.

Six-channel calibrated Car Bottom Electric system with PID control Even at temperatures as high as 1150 ¡ÆC, the 6.5 meter long heat treatment furnace allows us to precisely manage the process, increasing homogeneity and facilitating the achievement of the necessary mechanical qualities. Steel is subjected to heat treatment procedures like annealing, quenching, tempering, and stress relieving, which alter the material's physical and mechanical characteristics and enhance production goals like formability, ductility, and machining. Thus, by enhancing strength and other desired qualities, this technology not only supports other production processes but also enhances product performance.

At our inspection area, every product is examined for several parameters such as size, random grade checking, physical faults and their correction, etc., before being moved to the dispatch area. 100% product quality is guaranteed by our assortment of quality control tools.

To ensure that 100% radiation-free material is shipped, we have plenty of space available for the storage of ingots, rolled bars, and continuous cast billets/blooms.